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We manufacture rebonded foam with densities ranging from 60 DNST to 200 DNST. For production, we utilize granulated recycled materials derived from polyester foam offcuts, which are processed from non-intentional waste pieces.
A barrier layer is integrated between rebonded foam sheets to enhance their insulation properties. This process improves the material's ability to reduce sound transmission and thermal conductivity, making it more effective for acoustic and thermal insulation applications. The addition of the barrier increases overall performance by minimizing noise penetration and heat transfer, ensuring better efficiency in various insulation systems.
Rebonded foam is used as a core material in the production of sports mats, including those for gymnastics, judo, wrestling and other disciplines. This high-density recycled foam provides excellent shock absorption, durability, and resilience, making it ideal for impact protection in athletic environments. Upon customer request, the mats can be supplied with a covering.
Rebonded foam blocks are custom cut to your needs in thicknesses starting from 4mm to meet the specific demands of various industrial applications. These blocks can be cut both vertically and horizontally with precision, ensuring compatibility with different manufacturing processes. Additionally, cross-cutting techniques can be applied to achieve specific structural and dimensional requirements, enhancing the material’s adaptability for specialized uses. The flexibility in cutting methods allows for customization in shape and size, making rebonded foam suitable for a wide range of industrial and commercial applications.
Discover top-quality products designed to meet your needs. Whether you're looking for innovation, style, or functionality, we've got you covered. Explore our collection and find your perfect match today!
In the sports industry, rebonded foam is widely used for the production of protective mats and padding. Its high-density structure provides excellent shock absorption, reducing impact forces and minimizing the risk of injuries. This makes it an ideal choice for gymnastics, martial arts, wrestling, and other high-impact sports where athlete safety is a priority.
In the acoustic industry, rebonded foam plays a crucial role in both sound insulation and acoustic enhancement. Its dense composition effectively absorbs and dampens sound waves, reducing noise transmission between spaces. Additionally, it contributes to the creation of optimal acoustic environments in studios, theaters, and industrial facilities by controlling reverberation and echo.
In the construction industry, rebonded foam is utilized for both sound and thermal insulation. Its durable and flexible nature allows it to be integrated into walls, floors, and ceilings to enhance energy efficiency and reduce noise pollution. By improving indoor comfort and acoustic performance, it provides cost-effective and sustainable insulation solutions for residential and commercial buildings.
In the automotive industry, rebonded foam is used for interior applications such as seat cushioning, vibration damping, and noise reduction. Its resilience and adaptability make it an essential material for improving passenger comfort and vehicle durability. By effectively minimizing road noise and mechanical vibrations, rebonded foam contributes to a quieter and more comfortable driving experience.